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Cutting gauge - Free woodworking tool plan


Download this plan in PDF (Adobe Acrobat) format with high resolution pictures - Pages 13; 1,27Mb


       Cutting gauges are very similar to marking gauges, but instead of a metal spur, the stem carries a small knife blade held in position by a wedge. In the drawing the fence is fixed to the stem, using a M6 wing screw as a locking screw.
        The cutting gauge is used for scoring deep lines parallel to the edge, especially across the grain when marking long shoulders of joints. It can also be used for cutting the sides of small grooves, or for splitting thin wood into strips.

 
Cutting Gauge 1.jpg
 
 Parts List
 Parts List.gif
 
 
 

Assembly Drawing

 assembly.gif
 
 1. Stem
 1_Stem.gif
 
 2. Fence
 2_fence.gif
 
 3. Shoe
 3_shoe.gif
 
 4. Threaded Inserts - Standard Part
 4_threaded inserts.gif
 
 5. Wing Screw M6x25mm - Standard Part
 5_wing screw.jpg
 
 6. Knife Blade
 6_Knife blade.gif
 
7. Wedge 
 7_Wedge.gif

 Assemblage instructions
 
1. Mark the centre of the top of the fence, and drill a D8mm pilot hole right through. Use a screwdriver to screw the threaded inserts and the wing screw M6x25mm into the pilot hole.
 cutting_gauge_1a.jpg  cutting_gauge_1b.jpg
 cutting_gauge_2a.jpg  cutting_gauge_2b.jpg
   
 2. Assemble the marking gauge by sliding the stem through the fence.  If it does not fit check that the sides of the mortise are straight, or plane the stem down very carefully. Don't forget to put Shoe into the groove.

 cutting_gauge_3a.jpg  cutting_gauge_3b.jpg
 cutting_gauge_4a.jpg  cutting_gauge_4b.jpg
   
 3. Fit the blade and the wedge into the mortise.
 cutting_gauge_5a.jpg  cutting_gauge_5b.jpg
 cutting_gauge_5c.jpg  
   
 Using the cutting gauge

     Set the distance from the blade to the fence, and tighten the wing screw. To tighten the blade tap the top of the wedge with a small hammer or a piece of wood. To loosen the blade tap the end of the stem, and remove the blade with your fingers.




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