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Metal Clamp - Free metalworking plan


Download this plan in PDF (Adobe Acrobat) format with high resolution pictures - Pages 19; 2,81Mb



 
 Metal Clamp.jpg
      Making of this Clamp requires not much of your time and you don’t need to have some special skills. All you have to do is to precisely make the items with the exact measurements as given in this 2D documentation, then join those parts together. The measurements are given in millimeters, and the measurements in inches are given in brakes (1 inch = 25, 4 mm).    
      Do not forget to chamfer the edges on items 1, 2, 3, 4, 5, 6, and 11. This way you will avoid injuries that can happen while working with its very sharp edges. This should become a rule when you work with metal items, which are made by cutting, milling or turning.       
     Use various tools and clamps in process of welding, so you could weld the items together with accuracy.

 Parts List
 Parts List.jpg
 
2D DOCUMENTATION

Assembly Drawing

Assembly.gif
 
 1. Square Tubing 50 x 50 x 2,5mm
 1_Square Tubing 50x50x2mm.gif
 
 2. Horizontal Plate
 2_Horizontal Plate.gif
 
 3. Side Plate
 3_Side Plate.gif
 
 4. Front Plate
 4_Front Plate.gif
 
 5. Pentagon Plate
 5_Pentagon Plate.gif
 
 6. Axle D10mm
 6_Axle D10mm.gif
 
 7. Shell
 7_Shell.gif
 
 8. Axle D20mm
 8_Axle D20mm.gif
 
 9. Handle Holder
 9_Handle Holder.gif
 
 11. Side Plate Front
 11_Side Plate Front.gif
 
 13. Bushing
 13_Bushing.gif
 
 Standard Parts
 Standard Parts.jpg
 
 ASSEMBLAGE INSTRUCTIONS

1. Weld the Horizontal Plate (item 2) to the Side Plates (items 3). 

metal_clamp_1.jpg
 metal_clamp_2.jpg
   
 2. Weld the Front Plate (item 4) to the subassembly made in the previous step.
 metal_clamp_3.jpg  metal_clamp_4.jpg
   
 3. Weld the Pentagon Plate (item 5) to the subassembly made in the previous step.
 metal_clamp_5.jpg  metal_clamp_6.jpg
   
  4. Weld the Front Plate (item 4) to the Side Plates Front (items 11).
 metal_clamp_7.jpg  metal_clamp_8.jpg
   
 5. Weld the Shell (item 7) to the Square Tubing 50x50x2,5mm (items 1).
 metal_clamp_9.jpg  metal_clamp_10.jpg
   
 6. Set the Bushing (item 13) to the Axle D20mm (item 8)  and screw them to the subassembly  made in the previous step.  Weld the Handle Holder (item 9) to the Axle D20 (items 8).
 metal_clamp_11.jpg  metal_clamp_12.jpg
 metal_clamp_13.jpg  
   
 7.    Screw the Lever Arm (Item 10) to the subassembly  made in the previous step.
 metal_clamp_14.jpg  metal_clamp_15.jpg
   
  8.  Weld the subassembly made in  step 4 to the subassembly  made in the previous step.
 metal_clamp_16.jpg  metal_clamp_17.jpg
metal_clamp_18.jpg
 
   
 9. Set the subassembly made in step 3 with the Axle D10mm (item 6) and the Ball Knob (item 12) to the subassembly  made in the previous step.
 metal_clamp_19.jpg  metal_clamp_20.jpg
 metal_clamp_21.jpg  
   



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