About the Burr Puzzles

Burr puzzles are nowadays one of the most common variants of construction puzzles. Most often they are known as burr puzzles, but also are known as Chinese puzzles, Chinese cross puzzles, interlocking puzzles and notched stick puzzles.

The first written evidence of burr puzzles trace to the early 19th century, but it is assumed that they were known in Europe and Asia before. The Chinese puzzles is likely titled in the early 20th century because at that time began a mass production in China and many of them were imported to Europe and America. It is not exactly known where and when the burr puzzles were created. Throughout history, in China wooden structures and furniture were made without the use of fasteners and glue. In these constructions, the structural elements were tied to each other by woodworking joints. There is a great similarity between the design of burr puzzles and traditional Chinese joinery and probably the burr puzzles were inspired by similar carpenter’s techniques.
 
Burr puzzles

In the late 19th and early 20th century in America has become popular to patent a variety of products, and at that time a large number of burr puzzles were patented. Most of them are just variations of puzzles that are similar to each other, but among them there are a number of puzzles that led to the formation of various types of original burr puzzles. For example, around 1920, were patented the burr puzzles with internal voids. Until then the burr puzzle did not have an empty space in the center, so they were interesting only to assemble, because dismantling was reduced to drawing the key piece. By producing burr puzzles with internal voids, two-way puzzles were created which are interesting to assemble and disassemble, because for disassembling   several pieces must be shifted in order to free one piece. These puzzles are securely locked by an internal system of moving blocks.

There are a large number of burr puzzles and all of them can be defined as an interlocking 3-dimensional puzzle composed of notched rods of wood.

There are a few terms that need definition to better understand the burr puzzles. - BURR PUZZLE TERMINOLOGY

The most common types of burr puzzles consist of at least three notched rods that intersect each other at right angles and which are arranged so that in the inside core there is no empty space.

When Burr puzzle assembled all the notches are hidden inside the core, and the puzzle seems to be completely symmetrical.

In addition to forms where the rods cross each other at right angles, burr puzzles may have a variety of other forms. There are a number of burr puzzles with shapes of furniture, animals, 3D geometric forms and the like.

There are 3 types of rods: without notches, with simple notches and with complicated notches. Complicated notches can be carved with a chisel, while simple notches, can be made with a saw or a dado blade.

The rods are usually blocks of equal length with a square cross-section and are usually made ​​as a 6 x 2 x 2 unit rod of wood. Rods have a number of cutouts which are obtained by removing cube shaped volumes of wood, each with sides equal to half the width of the bar.

Burr puzzles - cube shaped volumes

If we assume that the rod has square cross-section dimensions of 2x2, then all notches are one unit deep and one unit wide.

If the burr puzzle has internal voids, there is no need for the lock piece, and to disassemble this puzzle several pieces must be shifted.

The Burr puzzles are divided into categories in a variety of ways:
- by the number of rods
- those with simple notches (notches done with a saw or a dado blade) and those with complicated notches (notches with blind corners which can be made only with the chisel)
-with internal voids or not. Burr puzzles that have internal voids can be very complicated , because for disassembling it is needed to move one or more rods  before the first rod or group of rods is released . The number of these shifts is defined by the term “level". For example, level 3-5 means that the first piece is removed with three shifts, and five more shifts are required to release the next piece.
- The shape of the conclusion that comes after the assembling of the puzzle (off-center puzzles, centered puzzles, alterkruse puzzles, ...)

Over time, a large number of puzzles emerged similar to burr puzzles, but  by definition of burr puzzles , they do not fall into this group. Some examples of these puzzles are Burr puzzles with pins and holes, Knot puzzle, Diagonal burrs ...

If you are interested only in solving the burr puzzles, you have two options: to buy them, or to download a free program BURR TOOLS by which you can create and assemble your burr puzzles and the program offers ready-made puzzle solving. If you are interested in their production, we offer here some exciting burr puzzle plans with which you can make yourself a burr puzzle.

FREE BURR PUZZLE PLANS

Ursa Major puzzle plan Betelgeuse puzzle plan Andromeda puzzle plan
Twenty-one-piece burr puzzle (with rounded key piece) plan - PDF, 2.96 Mb, Pages 9 Six-piece interlocking puzzle plan - PDF, 1.51 Mb, Pages 6 Six-piece burr  puzzle (without internal voids) plan - PDF, 1.97 Mb, Pages 7
     
Ursa Minor puzzle plan Aldebaran puzzle plan Orion puzzle plan
Fifteen-piece burr puzzle (with rounded key piece) plan - PDF, 2.82 Mb, Pages 8 Six-piece burr puzzle (with beveled notches) plan - PDF, 2.32 Mb, Pages 8 Eighteen piece burr puzzle plan - PDF, 4.64 Mb. Pages 15
     
Cassiopeia puzzle plan    
Six-piece burr puzzle (with simple notches) plan - PDF, 1.78 Mb, Pages 10