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Rocking airplane kids toy plan

All rocking toys varieties came from a rocking horse toy, and rocking horses became popular somewhere in the 18th century, when Queen Victoria visited some workshop in Liverpool. She ordered one beautiful carved rocking horse for herself and in very short period of time these rocking toys spread all over the Europe. Our rocking airplane toy plan has beautifully shaped and well constructed child’s toy that will last for generations. So, if you decide to make it your children will be proud to hand it down to the next generation of children in your family. When  someone of the children sits for the first time on the airplane toy and start to rock to and fro with rockers, the rocking sensation brings the biggest smile on his face. An not just for the first time,  all children will have enormous fun each time when piloting this beautiful, retro airplane rocker.

rocking_airplane

 

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Rocking airplane parts list
rocking_airplane_parts_list


Rocking airplane assembly 2D drawing
rocking_airplane_assembly


1. Rocker 2. platform

1_rocker

2_platform


3. Bottom wing 4. Fuselage side

3_bottom_wing

4_fuselage_side


5. Fuselage center 6. Fuselage side mirror

5_fuselage_center

6_fuselage_side_mirror


7. Top wing 8. Horizontal tail

7_top_wing

8_horizontal_tail


9. Seat 10. Rocker mirror

9_seat

10_rocker_mirror


11. Rocker crossbar 14. Wing connector

11_rocker_crossbar

14_wing_connector


15. Propeller disk 16. Propeller

15_propeller_disk

16_propeller


17. Propeller shaft 18. propeller spinner

17_propeller_shaft

18_propeller_spinner


19. Control panel 20. Indicator

19_control_panel

20_indicator


28. Plug 29. Lower support side

28_plug

29_lower_support_side


35. Pipe D22mm 36. Flange

35_pipe_d22mm

36_flange


37. Lower support Rocking airplane standard parts

37_lower_support

rocking_airplane_standard_parts


Assemblage instructions

In this project, you should drill pilot hole, before screwing each Wood screw.


1. Join the Rocker (part 1), Rocker mirror (part 10) and the Rocker crossbars (part 11) together with glue.

rocking_airplane_1a

rocking_airplane_1b


2.  Attach the Platforms (part 2) to the subassembly made in previous step with Woodscrews D5 x 55mm (part 27). Glue the Plugs (part 28) on top of each Woodscrews head.

rocking_airplane_1c

rocking_airplane_1d


3.   Weld the Pipe D22mm (part 35) and Flanges (part 36) together.

rocking_airplane_2a

rocking_airplane_2b



4.  Weld together the Pipe D22mm (part 35), Flanges (part 36), Lover support sides (part 29) and the Lower support (part 37). Make two of these subassemblies.
rocking_airplane_2c rocking_airplane_2d


5.    Join the Fuselage side (part 4), Fuselage center (part 5) and the Fuselage side mirror (part 6) together with glue.

rocking_airplane_3a

rocking_airplane_3b


6.    Attach the Horizontal tail (part 8) with glue to the subassembly made in previous step.

rocking_airplane_3c

rocking_airplane_3d


7.    Fasten the Control panel (part 19) to the subassembly made in the previous step using Woodscrews D3 x 35mm (part 34), and then attach the Indicators (part 20) with glue into the holes on the Control panel (part 19).

rocking_airplane_4a

rocking_airplane_4b

rocking_airplane_4c


8.    Fasten the Seat (part 9) with Woodscrews D5 x 55mm (part 27) to the subassembly made in the previous step. Glue the Plugs (part 28) on top of each Woodscrews head.

rocking_airplane_4d

rocking_airplane_4e


9.    Join together with glue Bottom wing (part 3), the Top wing (part 7) and Wing connectors (part 14).

rocking_airplane_5a

rocking_airplane_5b


10.    Following the dimensions from 2D documentation, fasten the subassembly from the previous step to the subassembly made in step 8 using Woodscrews D5 x 55mm (part 27), and then glue the Plugs (part 28) on top of each Woodscrews head.

rocking_airplane_5c

rocking_airplane_5d


11.    Glue the Propeller shaft (part 17) into the hole with 19mm (0,75in) diameter, that’s on the Fuselage center (part 5). Put the Propeller disk (part 15) on the Propeller shaft and fasten it with Woodscrews D5 x 55mm (part 27). Glue the Plugs (part 28) on top of each Woodscrews head.
Put the Propeller (part 16) onto the Propeller shaft (part 17) and glue the Propeller spinner (part 18).

rocking_airplane_6a

rocking_airplane_6b


12.    Fasten the subassembly made in step 3 to the subassembly made in step 2 using Countersunk screws M5 x 35mm (part 21), Washers D5,3mm (part 22), Spring lock washers D5mm (part 38) and Hexagon nuts M5 (part 24). Then fasten the 2 subassemblies made in step 4 to the subassembly made in step 2 using Pan head screws M6 x 55mm (part 33), Spring lock washers D6mm (part 23) and Hexagon nuts M6 (part 32). You can use the Pan head screw M5 x 55mm instead of standard Pan head screw M6 x 55mm and decrease the number of standard parts in your construction.

rocking_airplane_7a

rocking_airplane_7b


13.    All that you need to do now is to fasten the subassembly made in step 11 to the subassembly from the previous step. To make rocking as good as can be, you need to make this fastening on determined distance A (see the picture below).

rocking_airplane_dim

The A distance depends mostly on:
•    the type of wood you used (its density and mass),
•    the child’s weight,
•    accuracy in making and joining the parts,
•    the mass of metal parts (for example, the aluminium is almost 3 times lighter then steel).
... 

The standard parts like the Pipe D22mm (part 35), Flanges (part 36), Lover support sides (part 29)  and the Lower support (part 37) does not have to be out of steel – you can easily use some other metals, or they alloys.

This distance is best to establish by trying the certain distance variety. You can do this by fastening the subassemblies with the woodworking clamps on some A distance and ask your child to try to rock the toy. For the best result, repeat this procedure with a different A distances and choose the best one for your child. Then mark holes, drill the pilot holes and attach the subassemblies one on other with the Woodscrews D 5 x 25 (part 26) and Wood screws D5 x 35 (part 25).

rocking_airplane_8a

rocking_airplane_8b

 
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Measurements in all plans: millimeters and inches (in brackets).
 
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