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Mortise gauge plan - Locking screw version


Download this plan in PDF (Adobe Acrobat) format with high resolution pictures - Pages 15; 1,46Mb

      This design consist of a single stem which has a groove cut out of one side. A small wooden slider, carrying a spur, fits into the groove, and can be locked in  any position along the lenght of the stem. The groove is filled in at one end by a small block of wood. The second spur is hammered through the block.
 
Mortise gouge locking screw version 1.jpg
 
 Parts list
 parts list.gif
 
 
 

Assembly drawing

 assembly.gif
 
 1. Stem
 1_Stem.gif
 
 2. Fence
 2_fence.gif
 
 3. Shoe
 3_shoe.gif
 
 4. Threaded inserts - Standard part
 4_threaded inserts.gif
 
 5. Wing Screw M6x20mm - Standard part
 5_wing screw.jpg
 
 6. End Block
 6_End Block.gif
 
 7. Wooden Slider
7_wooden slider.gif
 
 8. Nail D2x18mm - Standard part (D maximum 2mm)
 8_nail.jpg

Assemblage instructions 
 
1. Mark the centre of the top of the fence, and drill a D8mm pilot hole right through. Use a screwdriver to screw the threaded inserts and the wing screw M6x20mm into the pilot hole.
 Mortise_gauge_locking_screw_3a.jpg  Mortise_gauge_locking_screw_3b.jpg
 Mortise_gauge_locking_screw_3c.jpg  
   
 2. Drill a holes (on the Wooden slider and the End block), slightly smaller than the diameter of the nails. Drilling the holes first prevents the wood from splitting. Hammer the nails into the holes.  Sharpen the ends with a file.
 Mortise_gauge_locking_screw_1a.jpg  Mortise_gauge_locking_screw_1b.jpg
   
 Mortise_gauge_locking_screw_2a.jpg  Mortise_gauge_locking_screw_2b.jpg
   
 3. Fit and glue End block into the groove at the end of the stem. Fit the two subassemblies of the stem together and if necessary trim the ends with a chisel or sharp knife so that the distance between the spurs is 6mm.
 Mortise_gauge_locking_screw_2c.jpg  Mortise_gauge_locking_screw_2d.jpg
   
 4. Fit the Shoe into the groove.
 Mortise_gauge_locking_screw_4a.jpg  Mortise_gauge_locking_screw_4b.jpg
   
 5. Assemble the gauge
 Mortise_gauge_locking_screw_5a.jpg  Mortise_gauge_locking_screw_5b.jpg
   
 Mortise_gauge_locking_screw_6a.jpg  Mortise_gauge_locking_screw_6b.jpg



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